References: Packaging and shipping

Selected projects in packaging and shipping

Packaging & shipping

Control and visualisation of a big bag filling plant

Germany

Plant data

  • 2 big bag filling lines with verified legal-for-trade Rhewa weighing systems
  • 150 physical inputs/outputs
  • Integration of all automatic and manual production steps

Services provided by StaKo Tec

  • Site assessment and re-engineering of process control and dosing control
  • Development of control and visualisation
  • Data recording and analysis
  • Electrical engineering
  • Control panel construction
  • Commissioning
  • Training

Packaging & shipping

Control system for a packaging plant

Germany

Plant data

  • One control server with approximately 3,500 inputs/outputs
  • MySQL database with a web front end for database analysis
  • Integration with the Rekers control system
  • Four operator clients
  • Data recording at manual operating stations
  • Barcode and pallet marking systems

Services provided by StaKo Tec

  • Site assessment and re-engineering of process control
  • Expansion of the existing Rekers control system
  • Modification of the Pilz safety PLC
  • Electrical engineering
  • Software re-engineering and adaptation to the Rekers S7 program
  • Commissioning
  • Training

Packaging & shipping

Control and visualisation of a palletiser with conveyor line

Germany

Plant data

  • Two WiKO Piehler palletisers with conveyor line
  • Integration with the mixing plant
  • Freely configurable stacking pattern editor
  • Order management and SAP system integration
  • Bag data recording for the Beumer palletiser
  • Data analysis via a web front end
  • Integration of bag marking systems (Reajet, Tiara)

Services provided by StaKo Tec

  • Site assessment and re-engineering of process control
  • Development of control and visualisation,
  • Image data recording and analysis
  • Electrical engineering
  • Control panel modification
  • Replacement of S5 components
  • Commissioning
  • Training
  • Remote support

Packaging & shipping

Expansion of a palletising plant

Germany

Plant data

  • 1 pallet transport line connected to various third-party control systems (palletisers, robots, shrink-wrapping machines, strappers and high-bay warehouse)
  • Approximately 1,250 physical inputs/outputs
  • SAP data connection via PHP
  • Hot-standby redundancy system
  • MySQL database with a web front end for data analysis

Services provided by StaKo Tec

  • Staff training
  • Development of Ethernet communication classes
  • Development of classes for drives / scanners
  • Configuration of hot-standby redundancy
  • Commissioning support

StaKo Tec GmbH & Co. KG

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