Completed projects in the food industry
Food industry
Control and visualisation for a liquid sugar mixing plant
Plant data
- Mixing plant for liquid sugar production, with control and visualisation
- Batch management integrated into AutomationX
- Batch recording in a MySQL database
- Data backup to network storage with RAID 1
- Beckhoff Ethernet I/O system
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control and visualisation
- Commissioning
- Training
View plant visualisation (1)
Food industry
Software for a Pfister MSR 3 weighing terminal
Plant data
- Development of software to acquire batch data from a Pfister MSR 3 weighing terminal and store it in an Access database
- The plant was delivered to Canada
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control and visualisation
- Data recording and analysis using an Access database at the customer's request
- Training
View plant visualisation (1)
Food industry
Checkweighing of prepacked wafers
Plant data
- Checkweighing of prepacked wafers
- Approximately 300 raw materials and prepacked products
- Access database and front end for data analysis
Services provided by StaKo Tec
- Development of data communication with a verified legal-for-trade Mettler-Toledo scale
- Construction of robust operator boxes with VIPA inputs/outputs
- Development of an Access database and software for statistical analysis of weighing data
- Data analysis at quality assurance workstations
- Electrical engineering
- Commissioning
- Training
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Food industry
Control and visualisation of an animal feed plant
Plant data
- Silo filling with different selectable conveying routes
- Approximately 250 physical inputs/outputs
- Control of multiple production stations
- Management of approximately 50 raw materials
- Integration and recording of all automatic and manual production steps
- Vehicle monitoring using network cameras
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control and visualisation
- Data recording and analysis
- Electrical engineering
- Control panel construction
- Commissioning
- Training
View plant visualisation (1)
Food industry
Control and visualisation of a mixing line for powdered coffee production suitable for legal-for-trade verification
Plant data
- Mixing line for powdered coffee production suitable for legal-for-trade verification
- 450 physical inputs/outputs
- Loss-in-weight dosing, belt weighing and batch weighing systems
- Raw material monitoring system connected online to SAP
- Recording of all automatic and manual production steps
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control and visualisation
- Real-time data connection to SAP (RFC)
- Electrical engineering
- Control panel construction
- Commissioning
- Training
- 24-hour support, 365 days a year
View plant visualisation (1)
Food industry
Control and visualisation of mixing lines for powdered coffee production
Plant data
- 4 mixing lines for powdered coffee production
- 150 physical inputs/outputs per mixing plant
- Belt weighing systems
- Continuous oil dosing system in the milligram range
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control and visualisation
- Electrical engineering
- Control panel construction / modification
- Commissioning
- Training
View plant visualisation (1)
Food industry
Control and visualisation for mixing plants producing baked goods
Plant data
- 2 mixing plants (kneaders) for baked goods production
- Access database for process data analysis and data transfer to SOFT-M
- Integration with the AZO control system
- Multiple operator clients
- Data recording at manual operating stations
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control, visualisation and an S88-2 batch system
- Electrical engineering
- Control panel construction
- Commissioning
- Training
View plant visualisation (1)
Food industry
Control and visualisation of mixing plants for wafer production
Plant data
- 7 mixing plants for wafer production
- DOS batch management with Pfister MSR systems
- Integration of AutomationX with batch management for viscosity measurement and trend recording
- Data communication with 4 S7 controllers via MPI/Profibus
- Data export to a MySQL database system
- Beckhoff Ethernet I/O systems
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control and visualisation
- DOS batch management
- Electrical engineering
- Control panel construction
- Commissioning
- Training
View plant visualisation (1)
Food industry
Expansion of the automationX control system for a dough mixing plant
Plant data
- 2 dough mixing plants for wafer batter production
- MySQL database
- Web front end
- Database analysis
- Integration with the AZO control system
- Multiple operator clients
- Data recording at manual operating stations
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Expansion of the existing automationX control system
- S88-2 batch system
- Electrical engineering
- Control panel construction
- Commissioning
- Training
View plant visualisation (1)
Food industry
Control and visualisation for glass jar depalletising
Plant data
- Glass jar depalletiser feeding empty jars to the filling process
- 150 physical inputs/outputs
- Six variable-frequency drives
- One positioning drive
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control and visualisation
- Electrical engineering
- Performance optimisation
- Control panel modification
- Integration of an SEW positioning drive
- Commissioning
- Training
- Remote support
View plant visualisation (1)
StaKo Tec GmbH & Co. KG
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