Completed projects in the building materials industry
Building materials industry
Control and visualisation of a dry mortar mixing plant
Plant data
- Dry mortar mixing plant with 2 lines
- S88-2 batch management system
- Contractor: Schmid Automation, Switzerland
- Integration with the SAP order system
- ET200M input/output components
- Siwarex weighing systems
- Integration with Bluhm DSS Manager
- Integration with the Ventilex drying system
Services provided by StaKo Tec
- On-site service
- Weighing system service
- Remote support
View plant visualisation (1)
Building materials industry
Control and visualisation of a sand drying plant with a moisture measurement system
Plant data
- 3 mixing lines, 18 scales, sand drying with a moisture measurement system
- 1,800 physical inputs/outputs
- Batch management system based on S88-2
- Oracle database system for process data recording
- Integration of all automatic and manual production steps
- Sand drying optimisation with weather data compensation
- Recording of energy consumption and process data
- Plant monitoring using network camera systems
- Belt weighing systems
Services provided by StaKo Tec
- Site assessment and engineering
- Commissioning, plant expansion and on-site software modifications
- Training
- Remote support
View plant visualisation (1)
Building materials industry
Control and visualisation of a dry mortar mixing plant 3
Plant data
- Dry mortar mixing plant
- S88-2 batch management system
- Contractor: Schmid Automation, Switzerland
- Integration with the SAP order system
- ET200M input/output components
- Siwarex weighing systems
- Integration with Bluhm DSS Manager
Services provided by StaKo Tec
- On-site service
- Weighing system service
- Remote support
View plant visualisation (1)
Building materials industry
Control and visualisation of a mixing plant with vehicle management
Plant data
- 1 mixing line, 5 scales, sand drying
- 450 physical inputs/outputs
- MySQL database with a web front end for data analysis
- Recording of all automatic and manual production steps
Services provided by StaKo Tec
- Site assessment and re-engineering of process control and batch control
- Development of control and visualisation, an S88 batch system and vehicle management
- Data recording and analysis
- Electrical engineering
- Control panel construction
- Commissioning
- Training
- Remote support
View plant visualisation (1)
Building materials industry
Control and visualisation of a mixing plant suitable for legal-for-trade verification
Plant data
- Mixing plant suitable for legal-for-trade verification
- Integration with SAP order management via RFC
- 1 mixing line, 5 scales, sand drying
- 450 physical inputs/outputs
- MS SQL database with a web front end for data analysis
- Recording of all automatic and manual production steps
Services provided by StaKo Tec
- Re-engineering of process control and batch control
- Development of control and visualisation, an S88 batch system and vehicle management
- Data recording and analysis
- Electrical engineering
- Replacement of Siemens S5 with Beckhoff I/O components
- Commissioning
- Training
- Remote support
View plant visualisation (1)
Building materials industry
Control and visualisation of an in-plant concrete batching plant
Plant data
- In-plant concrete batching plant with 1 mixing line, 2 scales, 5 time-based dosing systems and water dosing
- 250 physical inputs/outputs
- Integration of all automatic and manual production steps
Services provided by StaKo Tec
- Site assessment and re-engineering of process control and batch control
- Development of control, visualisation and a batch system.
- Data recording and analysis using an Access database at the customer's request
- Electrical engineering
- Control panel modification
- Commissioning
- Training
View plant visualisation (1)
Building materials industry
Control and visualisation of an automatic pipe transport system
Plant data
- Automatic pipe transport system with a curing tunnel for conveying and heat-treating polymer concrete pipes
- Approximately 150 physical inputs/outputs
- Integration of all automatic and manual production steps
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control and visualisation
- Data recording using a MySQL database system and analysis via a web front end
- Electrical engineering
- Control panel modification
- Commissioning
- Training
View plant visualisation (1)
Building materials industry
Control and visualisation of a return-slurry grinding plant
Plant data
- Return-slurry grinding plant for aerated concrete production
- 350 physical inputs/outputs
- 6 kV motor and starter control
- Loss-in-weight and belt scales
- Network camera monitoring
- Recording of all automatic and manual production steps
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control and visualisation
- Data recording and analysis
- Electrical engineering
- Control panel construction
- Commissioning
- Training
View plant visualisation (1)
Building materials industry
Optimisation of scales, mixing lines and volumetric dosing lines
Plant data
- 1 mixing line, 14 scales, volumetric dosing line
- 1,800 physical inputs/outputs
- Batch management system based on S88-2
- Oracle database system for process data recording
- Integration of all automatic and manual production steps
Services provided by StaKo Tec
- Site assessment
- Commissioning and plant expansion
- On-site software modifications
- Operator training
- 24-hour support, 365 days a year
View plant visualisation (1)
Building materials industry
Control of a sand drying plant with a moisture measurement system
Plant data
- 3 mixing lines, 18 scales, sand drying with a moisture measurement system
- 1,800 physical inputs/outputs
- Batch management system based on S88-2
- Oracle database system for process data recording
- Integration of all automatic and manual production steps
Services provided by StaKo Tec
- Site assessment and engineering
- Commissioning and plant expansion
- On-site software modifications
- Operator training
- 24-hour support, 365 days a year
View plant visualisation (1)
Building materials industry
Polymer concrete mixing plant with pipe transport control
Plant data
- Polymer concrete mixing plant with pipe transport control
- 1,200 physical inputs/outputs
- Hot-standby redundancy
- Oracle database server for process data recording
- Integration of all automatic and manual production steps
Services provided by StaKo Tec
- Site assessment and process control engineering
- Modification of control and visualisation
- Data recording and analysis
- Electrical engineering
- Commissioning
- Training
- 24-hour support, 365 days a year
View plant visualisation (1)
Building materials industry
Control and visualisation of a sand drying plant
Plant data
- 1 mixing line, 5 scales, sand drying
- 450 physical inputs/outputs
- MySQL database with a web front end for data analysis
- Recording of all automatic and manual production steps
Services provided by StaKo Tec
- Site assessment and re-engineering of process control and batch control
- Development of control and visualisation
- S88 batch system and vehicle management
- Data recording and analysis
- Electrical engineering
- Control panel construction
- Commissioning
- Training
View plant visualisation (1)
Building materials industry
Control and visualisation of a liquid dosing plant
Plant data
- 2 mixing lines, 1 scale, 5 Coriolis liquid dosing systems
- 450 physical inputs/outputs
- Aggregate drying
- Production station management and distributed systems (curing tunnel)
- MySQL database with a web front end for data analysis
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control, visualisation and an S88 batch system
- Data recording and analysis
- Electrical engineering
- Control panel construction
- Commissioning
- Training
View plant visualisation (1)
Building materials industry
Control and visualisation of a separating machine for aerated concrete blocks
Plant data
- Separating machine for aerated concrete blocks
- Recipe management for block selection
- High-precision positioning via Profibus servo drives
- Automatic position calculations
- Data communication via Profibus / Modbus / Ethernet
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control and visualisation
- Data recording and analysis
- Electrical engineering
- Control panel modification
- Commissioning
- Training
View plant visualisation (1)
Building materials industry
Control and visualisation of a handhold cutting machine for aerated concrete blocks
Plant data
- Handhold cutting machine for aerated concrete blocks
- Oracle database connection for control parameters
- High-precision positioning via Profibus servo drives
- Automatic position calculations
- Data communication via Profibus / Modbus / Ethernet
- Data exchange with an AEG Modicon PLC via Modbus
Services provided by StaKo Tec
- Site assessment and re-engineering of process control
- Development of control and visualisation
- Data recording and analysis
- Electrical engineering
- Control panel construction
- Commissioning
- Training
View plant visualisation (1)
Building materials industry
Expansion of an aerated concrete plant
Plant data
- One control server with approximately 3,500 inputs/outputs, 4 clients and 5 PLCs
- Control of aerated concrete transport systems.
- Integration with the Rekers control system
- Integration with third-party packaging systems
- Warehouse management systems
- Marking systems
- Video monitoring using network cameras
Services provided by StaKo Tec
- Concept development with Rekers
- Integration with external control systems
- PLC communication driver development
- Electrical and network engineering
- Modification of various third-party S7 programs
- Commissioning
- Training
View plant visualisation (1)
Building materials industry
Control and visualisation for a sand drying plant
Plant data
- Sand drying
- Moisture measurement sensors
- Burner, exhaust air and feed control
- Inputs/outputs routed via S5 135U / IM308-C
- Integration with the existing mixing plant control system
- Trend recording of all process data
Services provided by StaKo Tec
- Re-engineering of existing process control
- Development of control and visualisation,
- Data recording and analysis
- Electrical engineering
- Configuration of legacy S5 components (IM308-C)
- Integration of legacy Modicon I/O components
- Commissioning and modifications
- Training
- Remote support
View plant visualisation (1)
Building materials industry
Control and visualisation of a dry mortar mixing plant 2
Plant data
- Dry mortar mixing plant
- S88-2 batch management system
- Contractor: Schmid Automation, Switzerland
- Integration with the SAP order system
- ET200M input/output components
- Siwarex weighing systems
- Integration with Bluhm DSS Manager
Services provided by StaKo Tec
- Implementation of drying optimisation
- Modification of drying sensors
- Control loop software development
- Electrical engineering for the drying system
- Commissioning
- Training
- Remote support
View plant visualisation (1)
Building materials industry
Control and visualisation for a sand drying plant 2
Plant data
- Sand drying
- Moisture measurement system
- Optimisation of burner and feed control
- EtherCAT network inputs/outputs
- Weather station integration and data recording
- Trend recording of all analogue measurement points
Services provided by StaKo Tec
- Re-engineering of process control
- Development of control and visualisation
- Data recording and analysis
- Electrical engineering
- Construction of new control panels
- Commissioning
- Training
- Remote support
View plant visualisation (1)
Building materials industry
Control and visualisation of a mixing plant with sand drying
Plant data
- 1 mixing line, 14 scales, volumetric dosing line
- 1,800 physical inputs/outputs
- Batch management system based on S88-2
- Oracle database system for process data recording
- Integration of all automatic and manual production steps
- Sand drying optimisation
- Energy management
Services provided by StaKo Tec
- Site assessment
- Commissioning, expansion and on-site software modifications
- Training
- Remote support
View plant visualisation (1)
StaKo Tec GmbH & Co. KG
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